Saturday, August 23, 2014

Hazelnut Orchard- Russ and Shirley Davis

Hazelnuts – Russ and Shirley Davis…Davis Trees in the Oregon Willamette Valley
     As the autumn leaves color the trees, Russ Davis, of Great Falls, heads to Oregon to tend his hazelnut orchard.
     “There’s always something to do,” says Davis, referring to his old orchard nut trees that canopy seven acres of good earth down Firdale Road in the Willamette Valley.
     Davis and his wife, Shirley, spend the month of October harvesting the mature nuts that drop from the thirty to forty foot trees.
     The property has been in the Davis family since 1933 when Russ’ grandfather found acreage nearby on a creek.  The family cleared the land by hand which included virgin Douglas fir that needed to be blown up with dynamite.  They worked on Sundays for several years picking the mess and burning the slash.  Then, the grandfather grew hay for a couple of years.  He also had access to university study and researched what was making money.
     According to Davis, those pages from the past did not always read well. 
     “One experience grandfather had was to put in a prune orchard but the trees had shallow roots and blew down.”
     In 1968, they planted the hazelnut tree orchard. And, then, they waited a decade and more for a crop. It takes ten to fifteen years for mature trees to produce nuts. 
      Powered by kids and grandkids, the first harvests were hand –picked. Davis was among those hand- pickers. In the 1980s, they started to hire help and incorporated the use of a sweeper.  Hazelnuts develop inside a catkin that is formed from a blooming spring flower.  As they ripen, they naturally fall off of trees. With swivel brushes, the sweeper goes along and sweeps the nuts into long rows down the center.
     Today, Davis works through a contractor who picks, sweeps, and trucks the nuts to facilities at Four Ridge Orchards where they are washed and dried. The automatic system, configured by co-owner Daniel Brown, includes rotating cylinder water baths, conveyor belts, and gigantic slanted bin dryers.  After processing, the whole clean nuts are loaded in large containers ready for shipment. In Oregon, the majority of the crop is sold and shipped by bulk (in shell to prevent damage to the nut inside) to China.
     “If you go to a party in China, Viet Nam, or Russia, that’s what you will get,” said Davis.
     Oregon produces most of the hazelnuts in our country in the Willamette Valley.  Hazels are also grown in the Fraser Valley of British Columbia.  In these areas, the moisture and soils are just right for the nut crop. They get 40 inches of rain each year (no need for irrigation) and, the temperatures never slump below twenty degrees.
     Though the environment and the weather energize the growing of the nuts, waves of squirrels and blue jays impact the Davis production.
     “In our crop alone, we lose 2,000 – 3,000 pounds of nuts to the squirrels,” laments Davis.
      Hazels are a genus of ancient deciduous trees.  Evidence of hazelnut processing, some 9000 years old, was found in a pit on the island of Colonsay, Scotland.  Long ago brought to the U.S., the variety, or cultivar in the Davis orchard is Barcelona, a good producer.
       “This was our best year ever,” remarks Davis, “the year we’ve been waiting for some time.”
      The nutty little kernels are gaining recognition and perceptually so.  Call them “hazelnuts.”  That’s what the industry prefers, notes Davis, though sometimes the word “hazelnut” is used interchangeably with the word “filbert.”  Although the two grow on trees of different species, they are related.     
     With harvest finished at the Davis Trees farm, the work continues throughout the year. 
     In the orchard, they have just finished heavy pruning in order to get the trees to produce for many more years.  All production comes from the top and side of the trees and they must be pruned when the trees (after harvest) are not producing. 
     Annually, Davis heads back to Oregon in the spring to tend the new crop.  He spends two weeks applying herbicide to get rid of the suckers which grow from the trunk of the trees, and sprays for worms, aphids and root rot. Then, he ‘flails,’ a process like rototilling, on the surface, before rolling the soil.  All of which must be repeated again in July.
     Eventually, this carefully tended environment yields delicious nuts.  And, Davis admits there are many good reasons to enjoy hazelnuts.
     “They are good heart food,” he says, “rich in protein and unsaturated fat; they contain significant amounts of thiamine and Vitamin B.”
      The longevity of a hazelnut in the shell is ten months. They have a longer shelf life with cooler temperatures, about eighteen months.  However, the natural kernel shelled, won’t keep as long as in the shell.
      In Oregon, the nuts that are sold for consumption are mainly, shell off.  The discarded shells are then recycled and sold to garden and nursery businesses to be used around plants (roses, rhododendron, azalias, hostas) to keep the slugs and snails out.
     Brandishing slices of sunshine that sneak between the mammoth trees, Davis proudly conveys his family history.
      “This was my father’s hobby.  He could come out here and didn’t have to talk to people.”  

   
 
     Russ and Shirley merit the good fortune of an earlier generation.  With the bountiful harvest behind them, in the quiet solitude of their ever producing forest, they crack and shell several hundred pounds of nuts for themselves and friends. Before returning to Great Falls, they spend many happy hours seated outside pulling a manual crank sheller.  They are able to crack fifty pounds in twenty minut

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